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how I made my own cheap straight rail

Posted: Thu Apr 17, 2025 9:43 am
by Sam95
For my extension project and to reduce the cost I decided to search how to make my own straight rail. After few research I found a sleepers model compatible with LGB on thingiverse. You have to use cheap aluminium 10mm X 2mm profil to make the rail. It is perfect for me as my locos are battery powered. But it is not compatible with rail power.

https://www.thingiverse.com/thing:1584413

The sleepers once printed in PETG were a little bit to slim to perfecly fit with LGB rails; so I imported the STL in tinkercad and modified its thikness :

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The modified STL is available on my blog.

I also cut a small notch thus the LGB splint can fit perfectlty :

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The 2.4 meters long section of rail cost me about 30 euros (aluminium profile and PETG)

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Re: how I made my own cheap straight rail

Posted: Thu Apr 17, 2025 10:22 am
by philipy
Very nicely done Sam. :salute:

Would you also consider putting the stl's in our forum 3D Print Files library, please? viewforum.php?f=55. Once your post has moved down the list of posts this link will disappear from being easily found.

Re: how I made my own cheap straight rail

Posted: Thu Apr 17, 2025 11:06 am
by GAP
If you are printing in PETG and using it outside then may be this might be of interest.
https://www.thingiverse.com/thing:810196/remixes
https://www.thingiverse.com/thing:976643

Re: how I made my own cheap straight rail

Posted: Fri Apr 18, 2025 8:46 am
by Sam95
philipy wrote: Thu Apr 17, 2025 10:22 am Very nicely done Sam. :salute:

Would you also consider putting the stl's in our forum 3D Print Files library, please? viewforum.php?f=55. Once your post has moved down the list of posts this link will disappear from being easily found.

File posted in the requested forum.

Re: how I made my own cheap straight rail

Posted: Fri Apr 18, 2025 12:55 pm
by philipy
Thanks :D

Re: how I made my own cheap straight rail

Posted: Sat Apr 19, 2025 4:05 pm
by Old Man Aaron
Good work, a huge saving. :thumbup:

Re: how I made my own cheap straight rail

Posted: Fri Apr 25, 2025 9:14 am
by Lonsdaler
Sam95 wrote: Thu Apr 17, 2025 9:43 am For my extension project and to reduce the cost I decided to search how to make my own straight rail. After few research I found a sleepers model compatible with LGB on thingiverse. You have to use cheap aluminium 10mm X 2mm profil to make the rail. It is perfect for me as my locos are battery powered. But it is not compatible with rail power.

https://www.thingiverse.com/thing:1584413

The sleepers once printed in PETG were a little bit to slim to perfecly fit with LGB rails; so I imported the STL in tinkercad and modified its thikness :

Image

Image

Image

The modified STL is available on my blog.

I also cut a small notch thus the LGB splint can fit perfectlty :

Image

Image

The 2.4 meters long section of rail cost me about 30 euros (aluminium profile and PETG)

Image

Image
That's very well done. Is the PETG UV stable? It would be a shame if it were to be damaged by sunlight.🤷‍♂️

Re: how I made my own cheap straight rail

Posted: Wed Apr 30, 2025 8:08 am
by Sam95
For the UV resistance, yes PETG should be ok.

Re: how I made my own cheap straight rail

Posted: Thu May 01, 2025 9:11 pm
by Lonsdaler
Sam95 wrote: Wed Apr 30, 2025 8:08 am For the UV resistance, yes PETG should be ok.
Excellent!

Re: how I made my own cheap straight rail

Posted: Fri May 02, 2025 2:18 pm
by Palmerston
I think its faster, cheap and more beautiful to buy a set of secondhand R1 LGB track and bend them straight. Often they show up 8 or 12 pieces of track for as little as 2 to 5 euros per piece. The sleepers are quick to detach from the rail and straighten the rail in your vice.

Re: how I made my own cheap straight rail

Posted: Fri May 09, 2025 8:50 am
by Sam95
That is a solution that I never thought possible