
See here for details: http://www.scalewaysignals.com/products ... square.htm
My project is to build a rough and ready stop and distant signal from wood for next to nothing from stuff I have lying around. I'm keeping it simple as it needs to be operated by a three year old, so I will use the counterweight as a lever to operate the signal. The distant will be fixed.
I had a couple of 50mm x 50mm metposts, and some planks of tongue and groove and other timber left over from the shed. Here's where I'm at so far. Here is the arm and spectacle for the stop signal, cut from the plank with holes from my cutting attachment. This is the counterweight cut from a much thicker piece of timber, so I had to cut the hole from both sides and miraculously it matched up very well. The mast I had to buy some 47mm x 47mm treated timber from Wickes. It should be tapered really but as mentioned this is rough and ready. I don't have a lathe to turn my own I bought a finial as well. (I had to explain to the shop staff several times what a finial was, I guess it is not a word in common usage.) The finial is too big really but I'll make do. The blue and red glass for the spectacles will come from some thin sheet acetate painted with glass paints "borrowed" from the misses. The lamp will be a dummy initially made from blocks of scrap wood, as I don't plan on running trains after dark.
This design came out of my head having studied many pictures, rather than scaling up real plans, and I'm making some of it up as I go along. I haven't quite thought through the mechanics yet but it will probably be some rigid fencing wire between the counterweight lever and the arm, with some stops to hold the arm in place in the clear position.
So far it has cost less than £10. I may have to buy some red paint as the stuff I have lying around is called Cardinal Red and I suspect it will be completely the wrong shade, but I haven't opened the tin yet.

